The fast-growing nonwovens industry

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China Industrial Textile Industry Association Spunbond Nonwovens Branch   Guo Hexin

1   Overview of the development of nonwovens in the world

At present, the development of non-woven fabrics in the world is very fast, and it has become an emerging industry. Many countries and regions have established non-woven fabric factories. The most developed are Asia, North America and Europe, and the world ’s three largest nonwovens industry associations have been established, namely the China Industrial Textile Industry Association, the American Nonwovens Association (INDA) and the European Nonwovens Industry Association (INDEX) But so far there is no unified association in the world.

Global nonwovens assessment in 2008 (10,000 tons)

area

Europe

North America

Asia Pacific

China

other

total

Yield

142.8

146.4

149.7

200.22

69.7

709.22

% Of global

20.19

20.64

21.11

28.23

9.83

100

Source: American INDA (2009.5.29)

         335.9

Spunbond fabric is a global non-woven fabric -------- == 47.32%

               709.22

Evaluation of Spunbond Fabrics Worldwide (2008)

area

Europe

North America

China

Asia Pacific

other

total

Yield

73.2

60.7

84

74.4

43.6

335.9

% Of global

21.79

18.07

25.01

22.15

12.98

100

Source: American INDA (2009.5.29)

North American Nonwovens Production

years

2005

2008

growth rate

Yield

1.247 million tons

1.428 million tons

14.5%

Production of various nonwoven fabrics in North America

years

2005

2008

Variety

Production (10,000 tons)

Percentage (%)

Yield   (10,000 tons)

Percentage (%)

Polypropylene spunbond

34.916

28

41.412

29

acupuncture

22.446

18

25.704

18

Spunlace

14.964

12

18.564

13

Airlaid

12.47

10

14.28

10

Polyester spunbond

11.223

9

12.825

9

Chemical bonding

7.482

6

5.712

4

Meltblown

7.482

6

8.568

6

Wet method

7.482

6

8.568

6

other

6.235

5

7.14

5

total

124.7

100

142.8

100

Source: American INDA

2   Statistics of Nonwovens Production in Asia

The Asian nonwovens industry is mainly concentrated in China, Japan, South Korea, and Taiwan. In recent years, other Asian countries have also begun to produce nonwoven fabrics. The statistics of China, Japan, South Korea and Taiwan are as follows:

Statistical Table of Nonwovens Production in Four Asian Regions, 2001-2007              (Unit: tons)

2001

2002

2003

2004

2005

2006

2007

"07/06"%

Japan

298038

295883

296753

296913

313941

329752

338281

102.6

Korea

110440

195820

199298

203921

205960

210795

213065

101.1

Taiwan, China

107934

107739

135720

139141

140551

144000

160038

111.1

China

447000

600000

836000

1042000

1177000

1396000

1721000

123.2

total

993412

1199442

1467735

1681975

1837452

2080547

2432384

116.9

Proportion of Nonwovens Production in Four Asian Regions in 2007

It can be seen from the above statistics that China is the largest producer in Asia, accounting for 70.76% of the total output of nonwovens in the four Asian regions, 5 times that of Japan, 8 times that of South Korea and 10 times that of Taiwan.

            Production statistics of various nonwoven fabrics in four Asian regions in 2007         (Unit: tons)

China

Japan

Korea

Taiwan, China

total

China accounts for 4%

Chemical bonding

204000

29162

30537

7876

271566

75.1

Thermal bonding

165000

38085

26556

13894

243535

67.75

acupuncture

427000

94630

76653

50447

648730

65.82

Spunlace

118100

30015

7062

26042

181219

65.16

Spunbond meltblown

719500

93651

68333

23215

904699

79.52

Airlaid

68000

20868

3924

38572

131364

51.76

Wet method

20000

31869

——

——

51869

38.55

total

1721600

338281

213065

160038

2432984

70.70

As can be seen from the table above, all varieties produced in China, except for the wet method, account for more than 50% of the other varieties. Among them, the spun bond method is the most prominent, accounting for 79.52% of the output of the four regions, followed by the chemical bonding method accounting for 75.1% of the four places.

In 2007 , the output of China's spunbond meltblown nonwovens was 7.7 times that of Japan, 10.5 times that of South Korea, and 40 times that of Taiwan.

In 2007 , the output of China ’s chemically bonded nonwovens was 7 times that of Japan, 6.68 times that of South Korea, and 26 times that of Taiwan.

3   Overview of China's nonwovens industry development:

As early as 1958, the Chinese non-woven fabric industry began to use the carding method in Shanghai for some condition tests. A workshop-like production plant was established in Shanghai in 1965. In 1961, Beijing began to develop the spunbond non-woven fabric project, but due to the Cultural Revolution and the national industrial level at that time, the Chinese non-woven fabric industry could not develop at all.

The real development of China's nonwovens industry was after the reform and opening up in 1978. In the past thirty years, China's nonwovens industry has grown from an insignificant small country in the world to the world's most productive country. In 1980, the national non-woven fabric output was only 5,000 tons, and by 2008, China's output had exceeded 2 million tons, an increase of 400 times over 1980. The growth is shown in the following table:

Statistical table of the total output of non-woven fabrics over the years

years

1978

1982

1996

1997

1998

1999

2000

2001

2002

2003

2004

2005

2006

2007

2008

Production volume

0.3

1.5

20

25

29

32

38

47.7

60

83.6

104.2

117.7

139.6

172.1

200.22

% Increase from last year

25

16

10.3

18.7

25.5

25.8

39.3

24.6

12.9

18.6

23.2

16.2

Note: 1. Production in 1978 and 1982 are estimated values.

    2. After 1996 , after the establishment of the China Industrial Textile Industry Association, there are detailed statistics every year.

Production and share of various non-woven fabrics in 2008

                   kind

   Yield

project

Output of various non-woven fabrics

Spunbond

Meltblown

Spunlace

acupuncture

Chemistry   Bonding

Thermal bonding

Airlaid

Wet method

2007 (10,000 tons)

172.16

69.72

2.23

11.81

42.7

20.4

16.5

6.8

2.0

2008 (10,000 tons)

200.22

84.92

2.3

15.55

48.3

twenty two

17.5

7.5

2.15

Increase in 2008 compared to 2007

16.3

21.8

3.14

31.67

13.11

7.8

6.06

10.29

7.5

Proportion in non-woven fabric (%)

100

42.41

1.15

7.77

24.12

10.99

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